Three and Five Axis Flight Motion Simulators for Hardware-in-the-Loop Simulation (HWIL)

Ideal Aerosmith flight motion simulator

Ideal Aerosmith manufactures high-precision and high-dynamic three axis and five axis Flight Motion Simulator (FMS) systems for Hardware-In-The-Loop (HWIL) development and production testing of missile guidance and seeker packages. These motion simulators are configured to test and evaluate RF, IR, and laser seekers by providing a synthetic dynamic environment in the laboratory or in an RF anechoic chamber. We are uniquely qualified to design, fabricate, install, and commission:

Ideal Aerosmith’s FMS/HWIL systems are configured with the AERO4000™ Digital Motion Controller. This controller is configured to accommodate “Reflective Memory Interface” (RMI) communication cards that support the high-speed data transfer required by HWIL simulations.

Product Solutions

Electric Flight Motion Simulators / HWIL Systems

These systems feature high-torque, direct-drive DC brushless motors that provide a very attractive torque-to-weight ratio when compared to electric brush-type DC drive motors. Our motion simulators are configured to test and evaluate inertial guidance electronics, munitions, and a variety of sensors in the laboratory environment or within an RF anechoic chamber.

2003HP Three Axis Precision Motion Simulation Table System

2003HP Three Axis Precision Motion Simulation Table System

Position Accuracy
±1 arc second
Tabletop Size
18- to 32-inch diameter
1583P Three Axis Positioning and Rate Table System

1583P Three Axis Positioning and Rate Table System

Position Accuracy
±15 arc seconds
Tabletop Size
10-inch diameter
1573P Three Axis Positioning and Rate Table System

1573P Three Axis Positioning and Rate Table System

Position Accuracy
±15 arc seconds
Tabletop Size
18- to 32-inch diameter

Hydraulic Flight Motion Simulator (FMS) / HWIL Systems

Ideal Aerosmith is uniquely qualified to design, fabricate, integrate, test, install, and commission a hydraulic or electric actuated Flight Motion Simulator required for the successful execution of major infrared, laser, or RF seeker system development programs. Ideal has an excellent reputation for designing and manufacturing “Hardware-In-The-Loop” (HWIL) test systems and has demonstrated the dedication to support those systems to meet our customers’ highest expectations.

Our three axis and five axis systems feature high-torque hydraulic actuators that provide a very attractive “torque to weight ratio” when compared to electric drive motors with similar torque output. Ideal Aerosmith hydraulic Flight Motion Simulators are controlled by the AERO4000™ Digital Motion Controller. Our AERO4000™ Controller is built upon commercial off-the-shelf (COTS) hardware and software platforms to minimize cost and delivery schedules. The AERO4000™ is a robust controller designed to provide high-dynamic HWIL missile seeker flight simulations.

Ideal Aerosmith 2443HV-HR-1 Three Axis Hydraulic Flight Motion Simulator

2443HV-HR-1 Three Axis Hydraulic Flight Motion Simulator

Number of Axes
Three
Position Accuracy
±10 arc seconds
Middle and Outer Axes Rates
600 degrees/second
Inner Axis Rate
1,000 degrees/second
Rate Accuracy
±0.1%
Ideal Aerosmith 2443HV Three Axis Hydraulic Flight Motion Simulator

2443HV Three Axis Hydraulic Flight Motion Simulator

Number of Axes
Three
Maximum Payload Weight
150 lbs
Maximum Payload Diameter
14 inches
Maximum Payload Length
30 inches
Ideal Aerosmith 2455H-ER Five Axis Electro-Hydraulic Flight Motion Simulator

2455H-ER Five Axis Electro-Hydraulic Flight Motion Simulator

Number of Axes
Five
Maximum Payload Weight
132 lbs
Maximum Payload Diameter
14 inches
Maximum Payload Length
24 inches
Ideal Aerosmith - 2453H-ER Three Axis Electro-Hydraulic Flight Motion Simulator

2453H-ER Three Axis Electro-Hydraulic Flight Motion Simulator

Number of Axes
Three
Maximum Payload Weight
132 lbs
Maximum Payload Diameter
14 inches
Maximum Payload Length
24 inches
Ideal Aerosmith 2443H-HR Three Axis Hydraulic Flight Motion Simulator

2443H-HR Three Axis Hydraulic Flight Motion Simulator

Number of Axes
Three
Maximum Payload Weight
275 lbs
Maximum Payload Diameter
15 inches
Maximum Payload Length
30 inches

Target Motion Simulators (TMS) / HWIL Systems

Ideal Aerosmith specializes in the design and manufacture of high-performance TMS systems for Hardware-In-The-Loop (HWIL) testing of missile seekers (IR, laser, or RF), guided munitions, and inertial guidance systems. TMS system solutions may consist of various configurations such as a 2X gimbal (i.e., rotary) system, a linear X-Y system, a curvilinear X-Y system, or a dual X-Y system. Any of the Ideal TMS systems are compatible with the Ideal Aerosmith three axis FMS built by the former Carco Electronics or Contraves companies.

Ideal Aerosmith TMS systems are controlled by the AERO4000™ Digital Motion Controller. Our AERO4000™ Controller is built upon commercial off-the-shelf (COTS) hardware and software platforms to minimize cost and delivery schedules. The AERO4000™ is a robust controller designed to provide high-dynamic target motion for HWIL missile seeker flight simulations.

Ideal Aerosmith 244SE-10 Curvilinear X-Y Dual Target Motion Simulator

244SE-10 Curvilinear X-Y Dual Target Motion Simulator

Number of Axes
Four
Maximum Payload Weight
88 lbs (per carriage)
Maximum Payload Diameter
14 inches
Maximum Payload Length
20 inches
Ideal Aerosmith - 2452H Two Axis Hydraulic Target Flight Motion Simulator

2452H Two Axis Hydraulic Target Flight Motion Simulator

Number of Axes
Two
Maximum Payload Weight
150 lbs
Maximum Payload Dimensions
30 L x 30 W x 15 H inches
Maximum Payload Length
30 inches
Ideal Aerosmith 242E Linear X-Y Single Horn Target Motion Simulator

242E Linear X-Y Single Horn Target Motion Simulator

Number of Axes
Two
Maximum Payload Weight
20 lbs
Maximum Payload Diameter
12 inches
Maximum Payload Length
12 inches
Aeroload Simulation System

Aeroload Simulation System

The Aeroload Simulation System — sometimes referred to as a “fin loader” — is a general purpose test instrument that may produce a wide range of rotary position motions and/or active range dynamic torque to simulate aerodynamic loads applied to control surfaces such as fins on missile systems during flight.

Many customers use this equipment in conjunction with a multi axis Flight Motion Simulator (FMS) to complete the Hardware-In-The-Loop test suite for guidance and navigation programs. 

What is your motion simulation challenge?